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Spray Foam Coverage & Kit Size Guide

Spray Foam Coverage & Kit Size Guide

Measure the surface. Set the thickness. Estimate cans. Floor area, wall area and ceiling area are different measurements. Use the manufacturer-reported DealMart yield of 20 board feet per can to turn the measured volume into a planning estimate.

DealMart coverage calculation: a 20 by 8 foot wall is 160 square feet; at 2 inches it needs 320 board feet, or an estimated 16 cans at 20 board feet per can
DealMart quantity planning · Click or tap to enlarge

Manufacturer-reported yield: 20 board feet per can. At the recommended 2-inch thickness, this equals approximately 10 sq ft per can. Estimate volume as area in sq ft × thickness in inches, divide by 20, then round the can count up.

MEASURE FIRST

PLAN YOUR ROOM & KIT QUANTITY.

For a rectangular room with four walls and an optional flat ceiling. Enter measurements in feet. For sloped ceilings or irregular spaces, measure each surface separately.

Combined area of doors and windows not being sprayed.
Manufacturer-recommended thickness: 2 inches. Follow the instructions for layer application; this is not a single-pass setting.
Wall area, after openings600 sq ft
Ceiling area included200 sq ft
Total measured area800 sq ft
Volume at your entered thickness1,600 board feet
Estimated foam cans80 cans
12-can cases, rounded up7 cases / 84 cans

More than 48 cans: combine packs or request a wholesale quote.

Planning estimate at 20 board feet per can. Can counts and 12-can cases round up; no fixed waste allowance is added. Actual yield varies. Confirm product suitability and allow for your job conditions before ordering.

A 10 × 20 ft room: a worked example

Assume a rectangular room 10 ft wide and 20 ft long, with 10 ft high walls and a flat ceiling. These dimensions are an arithmetic example, not an application recommendation.

Room surface area before subtracting doors and windows
Surface Calculation Area
Four walls 2 × (10 + 20) × 10 600 sq ft
Flat ceiling 10 × 20 200 sq ft
Walls + ceiling 600 + 200 800 sq ft

Subtract openings that will not be sprayed. For example, 60 sq ft of wall openings reduces the wall area to 540 sq ft and the combined area to 740 sq ft. A 20 × 20 ft room with 10 ft walls is a different example: 800 sq ft of walls + 400 sq ft of ceiling = 1,200 sq ft before openings.

Area and thickness answer different questions

Square feet describe surface area. Board feet describe volume: board feet = square feet × thickness in inches. One square foot at one inch thick is one board foot. For a single-wall arithmetic example, 20 ft × 8 ft = 160 sq ft; multiplying by an example thickness of 2 inches gives 320 board feet. For DealMart’s manufacturer-reported 20 board feet per can, 320 ÷ 20 = 16 cans. The next available single pack is 24 cans. The manufacturer recommends 2-inch foam thickness; follow the layer instructions.

How do I turn area into a can quantity?

Manufacturer-reported yield: 20 board feet per can. At the recommended 2-inch thickness, this equals approximately 10 sq ft per can. Estimate volume as area in sq ft × thickness in inches, divide by 20, then round the can count up.

Estimated pack coverage at 2-inch thickness
PackVolumeEstimated area
12 cans240 board feet120 sq ft
24 cans480 board feet240 sq ft
36 cans720 board feet360 sq ft
48 cans960 board feet480 sq ft

Manufacturer-reported thermal values

Foam R-value by thickness
Foam thicknessReported R-value
1 inR-4.12
2 inR-8.24
3 inR-12.36
4 inR-16.48

Manufacturer-reported planning figures, confirmed for DealMart. Actual yield varies with application conditions and technique. R-values describe the foam, not a complete wall or roof assembly. The R-value table is not a single-pass spraying instruction, fire-rating claim or building-code approval.

Which nozzle is for ceiling work?

The straight and 45° angled tips both attach to the applicator gun. The angled tip directs spray upward for suitable overhead applications. It changes direction, not the foam’s documented yield. See the two red nozzle types.

What comes with each pack?

12, 24, 36 and 48-can packs contain 1, 2, 3 and 4 cases. Each case includes 6 nozzle pairs — 6 straight tips plus 6 angled tips — and the other listed accessories. Compare the complete kit quantities or request a business quote.